Contents
What are Remanufactured Auto Parts?
What are Remanufactured Auto Parts?
Why Choose Remanufactured Auto Parts?
The Auto Parts Remanufacturing Process
Disassembly
Cleaning
Sorting
Reconditioning and replacements
Reassembly
Quality Check and Readjustment
Some Misconceptions about Remanufactured Auto Parts
Cars are an integral part of most society. Cars not only help us move around but they also help us to transport goods efficiently from one place to another. It certainly is hard to imagine a world without cars. However, car parts manufacturing is a major pollutant in our current world, causing major environmental impacts.
That said, not all types of car manufacturing are equal. Remanufactured auto parts are a great alternative to getting new auto parts or even OEM car parts.
What are Remanufactured Auto Parts?
Remanufactured auto parts are essentially expired auto parts remanufactured and given a new meaning in their life. Car parts have expiration dates as well as a certain life span, and after they have been thoroughly used, they will be discarded in order to preserve the performance of the car or to keep the driver safe.
This is where the remanufacturing process, better known as reman, comes in. Reman companies will take these expired parts and then breathe new life into them through a complicated process. At the end of the process, these remanufactured auto parts will be as good as new parts!
Why Choose Remanufactured Auto Parts?
The most obvious reason why remanufactured auto parts are a great choice is because they are much more eco-friendly than producing new parts. Instead of throwing away parts that are old and inefficient, you are giving them a new life, which reduces waste and reduces carbon footprints produced by the manufacturing processes. This is part of a concept called circular economy, and it ensures that your manufacturing plants produce as little waste as possible.
Remanufactured auto parts are also cheaper to produce than new auto parts, as the base materials are already there. You simply need to recreate the parts to their original condition, which will be much cheaper.
Also keep in mind that because remanufactured auto parts are cheaper than new parts, there is a huge demand for these parts on the customers’ end. You can leverage this gap to become a market leader in remanufactured auto parts and gain a steady source of profit.
The Auto Parts Remanufacturing Process
The auto parts remanufacturing process is not as complicated as one might imagine, but it can be quite labor-intensive. There are six primary parts during this process.
Disassembly
The first step is to take away the parts and disassemble them. Expired parts must be disassembled to the smallest unit so that the engineers down the line could clean and then reassemble them. Here, the workers have to take great care not to damage the parts, especially if they have to apply a lot of force. Parts that are way too damaged to even be salvaged will be disposed of.
Cleaning
In this step, the workers will clean up the parts, removing dirt and oil through several processes such as sandblasting, hot water blasting, ultrasonic cleaning, and even chemical cleaning if needed. The goal is to improve the condition of the disassembled parts as much as possible.
Sorting
After the parts have been thoroughly cleaned, workers will then sort the parts based on their condition as well as their types. In this step, parts that are too damaged even after cleaning will be removed to preserve the quality of the finished products. The inspectors will also check to see if a part can be reused or not using their trained eyes and high-tech equipment.
Reconditioning and replacements
This is where the magic of the remanufacturing process happens. The parts will be reconditioned using the latest technologies to make sure that they will be usable again. For example, some parts might be ground to remove any rough edges or defects. Others might go through the galvanization process. Parts that had been disposed of in the previous steps will be replaced with new ones, especially if they were essential to the usability of other parts.
Reassembly
In this step, the parts will be reassembled to the shape of the finished products. Naturally, they will have to keep their hands steady and measurements clear to make sure that all parts fit together well.
Quality Check and Readjustment
Before the remanufactured auto parts can be sold, they will have to go through a rigorous testing and QC process to make sure that they are completely equal to OE parts in terms of quality, reliability, and performance. The QC step is very important, as remanufactured auto parts will have to be subjected to a lot of different standards. If the parts don’t pass the QC steps, engineers will have to make several readjustments to fit the QC standards.
Some Misconceptions about Remanufactured Auto Parts
Remanufactured auto parts are a great alternative to new parts, but there are still some misconceptions out there that need to be cleared up.
Some might think of remanufactured auto parts as inferior choices compared to new parts, but this is simply not true. As the process above demonstrated, each remanufactured auto part has to go through a very rigorous and monitored remanufacturing process before it goes to the market. This means that there is sufficient evidence and credibility that these parts can function just as well as new parts.
There are also rumors about remanufactured auto parts being better than new parts in terms of performance. This is a misconception. Remanufactured auto parts are just as good as new parts. They will not surpass new parts in terms of performance, so you have to keep that in mind.
Remanufactured auto parts are auto parts that have gone through the remanufacturing process, where old and expired auto parts receive cleaning treatments as well as reconditioning to become as good as new parts. The remanufacturing process is quite a rigorous one, with a lot of different standards a manufacturer has to abide by, so remanufactured auto parts can perform as well as new parts.
The principal benefits of remanufactured auto parts are the environmental benefits as well as the reduced production costs compared to producing new parts. If you are in need of the best remanufactured auto parts, KuiXing Shanghai is here to help!
Reference:
https://www.nationalgeographic.com/environment/article/environmental-impact
